Combined spray-immersion cleaning systems
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The Laborex combined Spray-Immersion Cleaning System is also available as a multi-tank version. This allows more process steps to be carried out, such as prewashing, washing, rinsing and the option of drying and/or blowing.
Combined with various options very high purity requirements are achievable with the Laborex combined Spray-Immersion Cleaning Systems.
- Automatic transport system with safety fence
- Drying by hot air + compressed air
- Continious filtration (bag filter)
- Oil separator
- Vapour condensor
- Automatic level security
- Electrical metering pump with delivery regulation
- Chain of several flooding spraying systems possible
- Possibility for an integral casing of the machine
- PLC S7/300 Profibus
- DP/DP coupler for the external profibus communication
- Panel 10″ color-TFT-display touch screen
- Special baskets
The Laborex combined Spray-Immersion Cleaning System consists of a cabin, made of stainless steel AISI 304, in which a drum on non-driven wheels is installed . The basket is located for rotation within the drum. This drum is driven at the rear, causing the parts to move continually through the spray and fluid.
The washing process not only allows the basket with the parts to rotate 360°, but can also partially rotate clock wise and anti clock wise 180° (instead of turning the basket completely). This is useful when delicate parts have to be cleaned.
Each filter compartment has a big cleaning hatch mounted on the side. This ensures that the tanks can be easily cleaned inside, as there is good vision and access to all components which are installed.
A cover is mounted on the roof of the machine in which the oscillating spray pipe is installed. When the cover is opened, the washing chamber is accessible, which facilitates maintenance of all components.
Our combined Spray-Immersion Cleaning systems are immediately available (from stock) with a 3-year guarantee in full production (continuous production).
* Click on the pictures above to enlarge
Laborex combined Spray-Immersion Cleaning Systems for intensive cleaning
The Laborex combined Spray-Immersion Cleaning Systems are especially designed for the cleaning, degreasing, rinsing and drying of parts with complex geometry, parts with (blind) holes and machined components where a very high cleaning degree is required, etc.
All inner and outer surfaces of the parts are actively cleaned including deep into the (blind) holes. Watermarks and residue shading are eliminated. Even the smallest channels, corners and edges inside the parts are cleaned thoroughly.
Two fixed spray pipes, an oscillating spray pipe with high impact pressure nozzles and the rotation of the basket in combination with a powerful wash pump (with a pressure of 7 bar) makes the Laborex combined Spray-Immersion Cleaning System so unique.
For specific applications it is possible to equip the combined Spray-Immersion Cleaning System with additional ultrasonic agitation which supports the floodwash-principle.
Cleaning parts with complex geometry
In the first phase of the washing process the basket rotates or makes a partial rotation movement clock wise and anti clock wise, less than an angle of 180°. After a fixed time the washing chamber is closed and then flooded up to the permanent overflow. Now the parts are fully immersed, whilst the wash pump still operates. The nozzles, which are now under water, cause a strong flow in het washing chamber, i.e. “flooding”. The combination of spraying and flooding ensures very intensive cleaning.
Available from stock and 3 years warranty
Our combined Spray-Immersion Cleaning systems are available from stock with a guarantee of 3 years in full production (continuous production).
Washing results reference RATP France (bus, metro, tram France)
Cleaning of metro parts of bogie chassis
Parts before cleaning in a Laborex combined Spray-Immersion Cleaning System with ultrasonic:
Parts after cleaning in a Laborex combined Spray-Immersion Cleaning System with ultrasonic:
Cleaning with CTEC soap for an optimal cleaning result
We recommend CTEC products for cleaning/degreasing your parts.